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Seven Deadly Sins of HALT

Since the early 1980's there has been much discussion regarding various approaches and methods in the use of environmental stress screening and Halt/HASS to markedly improve product quality and life.  Unfortunately, there was widespread misunderstanding and misapplication of the methodology . . . . and some still remains.  Accordingly, we have listed the "Seven Deadly Sins of HALT/HASS". 

 

What is ESS, HALT/HASS?

The Problem

The short lifecycle of today's electronic products creates many pressures for rapid development and manufacture of new products, or product upgrades, in order to stay ahead in the competitive market place. Take for instance, the short model life of computers and printers. A new model appears every few months. Time-to-market is short, and customers expect the new models to work "out of the box" each and every time.

These pressures can result in compromised product development and/or manufacturing problems caused by part, process, and workmanship defects. The result is increased manufacturing costs, warranty costs, impacted profit margins, and sadly worse, customer dissatisfaction with resulting loss of market share. 

HanseView Remote Control

Overview

HanseView allow for remote control through text files. This can be done on local computer or via file sharing. Basic concept is that a command written to a text file is read by HanseView then executed and output placed to a text file.

This remote control capability allows for test stand integration. You can then use 1 of two models. Have test stand send set point commands or profile start stop commands to control chamber then read back current status. Other option is to have test stand read only status and react to conditions and time to perform necessary equipment test.

Seven Questions before you buy HALT/HASS

SEVEN QUESTIONS

You Should Ask Before You Decide To Buy

Your HALT/HASS System . . .

3 Year Warranty for Hanse Vibrators

Hanse announces an industry first "three year unconditional warranty" for its repetitive shock vibrators. The vibrators produce 6dof vibration by repeatedly shocking the vibration table.  Accordingly they undergo  high stresses.  Hanse has improved the life of its vibrators as a result of more than 20 years of development.

The vibration controller also carries the three year unconditional warranty.  More HALT/HASS systems product improvements are on the way.

New Ceramic Vibration Table Top Introduced

Since 1989, we have pioneered and introduced innovated and advance HALT/HASS chambers to our customers. Our latest, new, and proven proprietary vibration table has a ceramic coating on its surface.  Its advanced design now provides a superior 6dof vibration spectrum that concentrates 90% of the vibratory energy in the 3 to 5,000 Hz range.  This eliminates expending energy in the higher, and largely unproductive, frequencies. Additionally, gRMS is effectively equal in the x, y, and z axes assuring optimized excitation

 

 

Hanse can now offer humidity stress as an option to its complete line of eight standard HALT/HASS models.  This is in addition temperature cycling and 6dof vibration.

Humidity is a critical stress for many electronic products.  Hanse is pleased to be the first company in the US to offer this advanced combined environmental stress. It is the result of Hanse's continuing product development program.

 

 

Turnkey Systems

ESS, HALT/HASS, and other fast change rate chambers typically require the use of liquid nitrogen (LN2 ) systems instead of conventional electrical power in order to achieve the high product temperature change rates. These systems may be unfamiliar to customers and require specialized knowledge, tanks, and piping, and control systems.

In cooperation with our strategic alliance partners, we can provide you with a single source for all your test/stress chamber requirements. From start to finish we will provide you with a fully integrated test system.

TURNKEY SYSTEMS

+ +

 

Chamber

Fixturing

LN2

 

Contact us and let us put our experience to work for you.

Vibration Systems

Vibration Systems Summary Specifications

The Hanse 6Dof Vibration system consists of a specially designed table with pneumatic actuators underneath. The system can generated up to 100 Grms over a frequency range of 5 to 10,000 Hz in three axes and rotational about each axis. Nine standard models are available ranging from 1 to 36 square feet.


Full SystemWe offer both complete ready to run units with sound enclosures or as upgrade or retrofit for your existing chamber.

Performance

  • Tri-Axial Vibration: Six-Degree-of-Freedom (6DoF) Vibration, non-coherent broadband vibration 5-10,000Hz
    • New 100 gRMS In select models.
    • Ceramic-Coated Vibration Table with 90% of vibration energy in 5-4000Hz for maximum energy in low frequency range.
    • Ultra-Hi vibration performance option in Models V-16 and 25.
    • Equalized gRMS in x,y,z axes and rotation about roll, pitch, and yaw axes.*

Instrumentation

  • Programmable Vibration Control: Programmable vibration ramps, gRMS level, and test duration all synchronized with the optional temperature controller.
    • Four (4+) accelerometers can be monitored simultaneously with optional analyzer.

Options

  • HanseViewTM: System control of temperature and vibration. Control, Control/Analyzer, and Control/Analyzer/Data Logger options.
  • Vibration Fixtures: Specially designed for HALT/HASS applications.
    • Metric or English Layout (4 in or 100 mm square bolt pattern)

Warranty

Model Specifications

Contact us and let us put our experience to work for you.

*With in 20% on table top

HALT/HASS

HALT/HASS Chamber Summary Specifications

Today we manufacture the largest standard line and what we believe to be the most advance performing HALT/HASS chambers in the industry. We have concentrated our engineering efforts to advance the state-of-the-art of HALT/HASS chamber performance.

Eight models are standard and customized configurations are available. Temperature Cycling or Six-degree-of-freedom (6dof) vibration systems are also available in eight stand-alone models

In addition we design and manufacture specialized environmental chambers, (humidity, corrosive, temperature/humidity, etc.) with extreme performance requirements. Manufacturing processing equipment requiring environmental conditioning are also designed and manufactured. We take pride in providing an equipment response and solution to challenging requirements.

 

In House Testing

We offer HALT/HASS testing in house for customers wishing to evaluate the test method before investing in equipment. We will help design and implement the HALT/HASS test from start to finish and can furnish in house personal to monitor test 24/7. Please contact us if you are interesting in evaluating HALT/HASS for your product.

Performance

  • Temperature Range: -100 to +200oC
  • Temperature Change Rate: 70 oC/min (-65 to +100 oC with 50lb Aluminum Fin Coil Load).
  • Temperature Control: ± 1 oC after stabilization.
  • Tri-Axial Vibration: Six-Degree-of-Freedom (6DoF) Vibration, non-coherent broadband vibration 5-10,000Hz
    • New 100 gRMS In select models.
    • Ceramic-Coated Vibration Table
    • 90% of vibration energy in 5-4000Hz for maximum energy in low frequency range
    • Ultra-Hi vibration performance option in Models V-16 and 25.
    • Equalized gRMS in x,y,z axes and rotation about roll, pitch, and yaw axes.*

System Features

  • HighRateTM Liquid Nitrogen Cooling System: Direct atomization in control plenum, InfitrolTM proportional control valve for Models VTC-4 and up (Optional for VTC-1.5), and redundant solenoid safety valve.
  • Adjustable Air Flow Plenum: For directing airflow to product. Minimum (4) 3" dia. ports for distributed airflow to product - Models VTC-4 and up. Vibration Exciters: LubeMistTM lubricated vibrators with adjustable ball valves, one for each pneumatic vibrator for low G-level performance using fewer vibrators. SoftStartTM designed vibrators minimize starting shock to products.

Instrumentation

  • Programmable Vibration Control: Programmable vibration ramps, gRMS level, and test duration all synchronized with the temperature controller.
    • Four (4) accelerometers can be monitored simultaneously with optional analyzer.

Options

  • Humidity: Direct Injection, 10 to 85% RH from 25 to 65 oC, Capacitance sensor.
  • HanseViewTM: System control of temperature and vibration. Control, Control/Analyzer, and Control/Analyzer/Data Logger options.
  • Vibration Fixtures: Specially designed for HALT/HASS applications.
  • LN2 System: Complete installation, piping and controls
  • Stand-Alone: Temperature Cycling Chambers or 6dof Vibration Tables in sizes shown below.

HALT/HASS Chamber Models Offered

 

Model

VTC-1

VTC-1.5

VTC-4

VTC-6

VTC-9 ECO

VTC-9

VTC-16 ECO

VTC-16

VTC-25

VTC-36

Note: *Ultra High Requires 1/4" added onto supply size
**240V 3 Phase

Table in.

12"x12"

20"x20"

24"x24"

30"x30"

36"x36"

36"x36"

 

48"x48"

60"x60"

70"x70"

Internal in.
W x D x H

18"x18"x18"

24"x24"x23"
24"x24"x34

30"x30"x36"

36"x36"x36"

42"x42"x38"

42"x42"x38"
42"x42"x50"

54"x54"x38"

54"x54"x38"
54"x54"x50"

66"x66"x38"
66"x66"x50"

76"x76"x38"
76"x76"x50"

External in.

28"x30"x70"

43"x35"x83"

60"x44"x95"

66"x49"x96"

72"x55"x101"

72"x55"x107"

84"x67"x101"

84"x67"x107"

96"x79"x107"

106"x89"x107"

Max. Load lbs

100

250

700

700

700

700

500

500

500

500

Doors

1

1

2

2

2

2 Dual

2

2 Dual

2 Dual

2 Dual

Windows

1

1

2

2

2

4

2

4

4

4

Ports

2x4"

1x6"

2x6"
1x1"

2x6"
1x1"

2x6"
1x1"

3x6"
1x1"

2x6"
1x1"

3x6"
1x1"

3x6"
1x1"

3x6"
1x1"

Liquid Nitrogen
40/50 psig

3/8 supply

3/8 supply

1/2" supply

1/2" supply

1/2" supply

1/2" supply

1/2" supply

1 supply

1 supply

1 supply

Compressed Air
120 psig

1/2" Supply
15 SCFM

1/2" Supply
25 SCFM

3/4" Supply
45 SCFM

3/4" Supply
55 SCFM

1" Supply
120 SCFM

1" Supply
120 SCFM

 1" *Supply
100(200*)SCFM

1" *Supply
100(200*)SCFM

1.25" *Supply
150(300*)SCFM

1.25" *Supply
225(450*)SCFM

FLA Amps
480V 3 PH

30**

50

60

60

125

125

125

125

175

245

Weight lbs.

650

1000

1900

2500

3800

4000

4000

5000

6000

7000

 

 

Stand-Alone Systems

In addition to the combined temperature cycling and 6dof vibration systems above, we also offer separate temperature cycling chambers and stand-alone 6dof vibration systems in the above sizes.

Specialized systems can also be designed for your custom requirements.

The H3 Hanse System Advantage

  • Ceramic coated 6dof vibration table with 90% of energy in the 5 - 4000Hz range.
  • Extended low frequency vibration energy.
  • Equalized gRMS in x,y,z axes and rotation about roll, pitch, and yaw axes.*
  • Soft StartTM vibration startup. No disrupted starting shock.
  • Minimal fixture investment.
  • 3 year unconditional vibration exciter and table warranty.
  • Ultra fast thermal cycling over wide temperature range.
  • Optional humidity environmental stress.
  • LN2 usage reduced 50%.
  • Complete turnkey chamber, vibration fixtures, and LN2 system option.
  • Complete system integration.
  • Global product support.

* With In 20%

Contact Us and let us put our experience to work for you.

 
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